Advanced Blending Solutions equipment

Resin Handling Equipment Selector

Build a preliminary equipment path for resin blending, drying, conveying, separation, railcar unloading, storage, scrap recovery, and plant controls.

Choose one task or a connected system. The selector uses material form, throughput, distance, lift, destinations, temperature, layout, process goals, and controls requirements to organize the ABS equipment worth reviewing.

Free preliminary guidanceInstant on-page resultsEditable result handoff
Advanced Blending Solutions logo
Resin handling application support
Resin entering a gravimetric blender in a plastics processing system
A reliable resin path is more than one machine. Storage, drying, conveying, blending, separation, recovery, and controls must be sized around the same material flow and production goals.
Choose the system needsSelect every task in scope, from one blender or loader to a connected plant-wide material system.
Describe the material and processIdentify resin form, moisture sensitivity, regrind or powder content, temperature, changeovers, and contamination concerns.
Enter the requirements you knowThroughput, distance, lift, destinations, storage capacity, utilities, and control preferences make the path more specific.

Interactive equipment selector

Build one connected resin handling path

Use the guided experience or switch to the quick form. Both views use the same conditional routes, throughput conversions, published limits, and preliminary recommendation engine.

Loading the Resin Handling Equipment Selector…

After the recommendation appears, Request Pricing With These Results carries the active criteria and preliminary ABS system into an editable Gauge Advisor contact form. You can review the summary before submitting it.

About Advanced Blending Solutions

Equipment organized around the complete material path

Advanced Blending Solutions develops modular equipment for resin metering, blending, drying, conveying, distribution, storage, railcar unloading, scrap recovery, filtration, and plant-wide controls. Gauge Advisor helps translate production requirements into a connected equipment path and coordinates the application review and quotation.

Blend and dry

Meter each component accurately, protect moisture-sensitive resin, and maintain the material condition the process requires.

ABS S2 gravimetric blender
Accurate component ratios

Gravimetric Blending

Batch and continuous blender paths meter virgin resin, regrind, color, and additives by weight for repeatable recipes and material accountability.

Selector inputs: total and component throughput, material form, mounting, temperature, discharge, changeovers, weighing, and extrusion-control needs.

ABS auger material feeder
Metered material addition

Material Feeders

Auger and related feeder configurations add color, powder, regrind, or other components at a controlled rate into the selected blending architecture.

Selector inputs: component type and rate, bulk behavior, recipe range, cleanout frequency, and blender arrangement.

ABS desiccant resin drying system
Low-dew-point drying

Desiccant Drying Systems

Closed-loop desiccant systems condition hygroscopic resin before processing, with dryer size driven by throughput, temperature, residence time, and material changes.

Selector inputs: resin, throughput, drying temperature, residence time, power, conveying arrangement, moisture protection, and dust.

ABS CK Series insulated drying hopper
Residence time and heat retention

Drying Hoppers

Insulated hopper sizing supplies the residence volume needed to bring resin to the target condition and preserve it until the process consumes it.

Selector inputs: pounds per hour, residence time, bulk density, resin changes, discharge, and conveying interface.

Convey, separate, and protect

Move resin to the right destination, separate it from transport air, and manage metal, angel hair, fines, and dust before those problems reach production.

ABS Tranquility vacuum conveying equipment
Local or central transfer

Vacuum & Pressure Conveying

Local loaders and central vacuum or pressure systems move resin across the required distance and lift while accounting for rate, routing, material condition, noise, and dust.

Selector inputs: purpose, scale, material, source, destinations, throughput, distance, lift, routing, and existing pump status.

ABS vacuum receiver for resin conveying
Destination loading

Vacuum Receivers

Receivers separate conveyed material from transport air at machines, bins, blenders, and dryers. Material, temperature, dust, and service duty drive the construction.

Selector inputs: destination count, resin form, temperature, filtration, discharge, purge, and contamination requirements.

ABS resin angel-hair removal and magnetic particle separation equipment
Contaminant and streamer removal

Magnetic & Angel-Hair Separation

Magnetic separation, screen-based devices, and angel-hair traps remove ferrous particles, streamers, and other unwanted material at the appropriate point in the resin path.

Selector inputs: separation target, material, throughput, installation, line size and connection, temperature, purge, and downstream integration.

ABS dust collection units for resin conveying systems
Air and filter management

Dust Collection & Filtration

Dust collection units, receiver filters, and system separation protect pumps, maintain conveying performance, and manage fines from demanding materials.

Selector inputs: dust level, resin form, system size, filtration goal, receiver duty, and maintenance preference.

Route, store, and recover

Control the path from bulk delivery through plant storage and distribution, then return suitable process scrap to a usable pellet stream.

Automated ABS resin distribution manifold
Automated source selection

SMART Material Distribution

Automated distribution reduces manual hose changes and routing errors while helping plants manage multiple sources, destinations, recipes, and material-change procedures.

Selector inputs: source and destination counts, routing complexity, contamination control, barcoding, and central-controls scope.

ABS railcar unloading and weight verification system
Bulk material transfer

Railcar Unloading Systems

Pressure or vacuum unloading packages transfer bulk resin from railcars to one or more silos with the throughput, distance, lift, dust, and routing demands defined up front.

Selector inputs: material, layout, silo arrangement, rate, distance, lift, destinations, routing, dust, angel hair, and pump status.

ABS outdoor resin storage silo
Bulk and intermediate inventory

Resin Storage

Silos, bins, gaylords, and mobile intermediate storage are selected around usable capacity, location, destinations, level indication, routing, and contamination control.

Selector inputs: material, storage mode, location, capacity or pounds, bulk density, destinations, mobility, level sensing, and routing.

ABS Sasquatch in-line trim repelletizing system
Scrap-to-pellet recovery

Sasquatch Repelletizing

A compact recovery path can densify, melt-filter, and repelletize suitable film, fiber, flake, or other scrap for controlled return to production or downstream storage.

Selector inputs: scrap form, polymer, throughput, operation, test requirement, melt filtration, and downstream storage.

Automate and verify

Reduce manual changeover risk, coordinate the equipment, document material movement, and turn system status into useful production information.

ABS Chameleon 2.0 automated blender cleanout system
Faster material changes

Automated Cleanout

Automated blender-cleanout and material-change features reduce retained resin, manual labor, downtime, and cross-contamination between recipes.

Selector inputs: changeover frequency, recipe count, contamination risk, new-blender scope, discharge, and controls integration.

ABS central resin handling controls
Plant-wide coordination

Central Control Systems

Central controls coordinate blenders, dryers, pumps, receivers, valves, distribution, alarms, recipes, and remote access from one operating architecture.

Selector inputs: platform, complexity, equipment counts, required functions, machine interface, trending, tags, and remote access.

ABS resin weigh hoppers for material verification
Inventory and process records

Weighing & Reporting

Weigh hoppers and reporting tools verify material movement, support inventory reconciliation, and provide production data beyond a simple level indication.

Selector inputs: verification goal, required accuracy, source and destination count, reporting, controls platform, and traceability needs.

ABS barcoding and material tracking equipment
Material identity and traceability

Barcoding & Material Tracking

Barcode-driven workflows help confirm that the correct source, recipe, container, and destination are connected before material moves.

Selector inputs: material-change risk, routing method, operator workflow, recipe control, inventory records, and plant-system interface.

Connected-system map

Size each task around the same production demand

Throughput is only the starting number. Material properties, moisture, source and destination geometry, residence time, changes, contamination, and controls determine whether separate machines will work as one system.

Meter and blend

Feeders + blender

Confirm the total rate and every component rate so the base blender and individual feeders both have usable capacity.

Dry and protect

Dryer + hopper + closed transfer

Match air delivery and residence volume to the resin, then protect the dried material on its path to the process.

Move and route

Pump + receivers + distribution

Use actual distance, lift, destinations, line routing, material form, and duty cycle—not throughput alone—to size conveying.

Store and recover

Storage + scrap recovery + controls

Connect inventory, reclaimed material, dust management, routing verification, and reporting to the production plan.

Why ABS and Gauge Advisor

One application path from material need to supported equipment

Connected-system thinking

The selection begins with the material path and operating goal so equipment capacities, interfaces, and controls are reviewed together.

Material-specific choices

Pellets, regrind, powder, hygroscopic resin, hot material, dust, and contamination risk drive different construction and handling decisions.

Modular expansion

Local equipment and central systems can be planned around current production while preserving a practical path for more machines and destinations.

Application review and support

Gauge Advisor coordinates missing data, ABS configuration review, quotation, implementation planning, and ongoing commercial support.

What helps turn the selector result into a quotation

You can start with partial information. A process sketch, material list, equipment layout, and available production values make the final application review faster.

  • Every selected task, material or resin family, virgin/regrind/powder proportions, total and component throughput, temperatures, and changeover frequency
  • Source and destination counts, horizontal distance, vertical lift, line routing, machine elevations, expected simultaneous demand, and available utilities
  • For drying and storage: moisture target, drying temperature, residence time, bulk density, usable capacity, location, level indication, and contamination controls
  • Controls platform, existing pumps or equipment, required interfaces, reporting and traceability goals, photos, drawings, and any space or access constraints

Quick answers

Before the final resin handling application review

Is the selector result a final equipment specification?
No. It is a preliminary equipment and connected-system path. Final models, capacities, component feeders, pumps, receivers, line sizes, construction, utilities, controls, and integration must be confirmed from the actual material, layout, and operating duty.
Should blender size follow total throughput or the largest component rate?
Both matter. The blender base must handle total production, while each feeder must handle its own virgin, regrind, color, additive, or powder rate across the required recipe range. A high total rate does not prove that every component feeder is correctly sized.
What information is needed to size a vacuum pump?
Useful inputs include material, required rate, source and destination count, horizontal distance, vertical lift, line routing and diameter, simultaneous demand, receiver duty, filtration, altitude, and whether the system serves dried or general-purpose resin.
What inputs drive dryer and drying-hopper size?
Dryer and hopper selection depends on the specific resin grade, incoming and target moisture, pounds per hour, drying temperature, residence time, bulk density, dew-point requirement, ambient conditions, material changes, and how dried resin reaches the process.
When does a conveying system need a special receiver?
Powder, dusty regrind, hot material, abrasive resin, purge requirements, moisture-sensitive material, restricted headroom, or a special discharge can require construction and filtration beyond a standard pellet receiver.
Can conveying damage resin or create angel hair?
Yes. Excessive velocity, long runs, tight bends, unsuitable line routing, and heat can generate fines, streamers, or angel hair. The selector flags the concern, but final velocity, tubing, elbow, and line-size decisions require an application review.
What happens after I send the selector results?
The contact form receives an editable summary of the selected tasks, active criteria, preliminary primary equipment, supporting components, and open review items. Gauge Advisor checks the application, requests any missing layout or material information, coordinates final ABS configuration, and prepares the appropriate quotation or next step.

Ready to review the complete resin handling path?

Use the selector result to begin the final ABS application review and quotation with the material, throughput, layout, and connected equipment needs already organized.

Request resin handling guidance