Film Extrusion: The ROI of Smart Equipment Upgrades

Blown film extrusion line illustrating improved profitability and ROI in film manufacturing operations

Updated May 11, 2026 Whether you’re running a cast, blown, or oriented film extrusion line, production isn’t cheap! Between rising resin costs, increasing energy prices, and stringent customer demands, the pressure is on to do more with less. Smart processors know that the right film extrusion equipment upgrades equate to printing money! In this post, […]

Film Extrusion Process Control: Why Gravimetric Blenders and Thickness Gauges Matter

Advanced Blending Solutions blender and Scantech thickness gauge

Updated May 11, 2026 In plastic film & sheet extrusion, the difference between average and exceptional process performance lies in how well you measure and control what you’re making. Two systems stand out as the most critical for film extrusion process control and consistent high-capability performance on the extrusion line: resin blenders and the thickness […]

Turn Scrap into Profit: Smart Repelletizing of Edge Trim and Off-Spec Rolls

Updated May 11, 2026 If you’re running a film extrusion line, you’ve probably asked yourself: “What do we actually do with all this edge trim and scrap?” Edge trim recycling is a common challenge in blown film and cast film operations, where scrap generated during trimming and roll changes can quickly add up. Whether it’s […]

Engineer’s Guide to Industrial Air Filtration Units for Pneumatic Conveying

Dust Collection units from Advanced Blending Solutions

Updated May 11, 2026 When selecting air filtration and dust collection systems for your facility, performance, reliability, and safety are key engineering requirements. In properly engineered resin conveying and blending solutions, air filtration units play a critical role in protecting vacuum pumps while maintaining clean airflow throughout the conveying network. Advanced Blending Solutions (ABS) air […]

Controlling Web Tension: The Benefits of a Segmented Tension Roller

Updated: May 11, 2026 High-precision web processing applications like coating, slitting and rewinding require steady web tension measurement and control to ensure excellent product quality and efficient operations. Fluctuating tension creates product flaws and material loss while causing expensive operation interruptions. Swiss-based Force Measuring Systems (FMS), a leader in force sensor technology, has pioneered a […]

Eliminating Angel Hair: How an Angel Hair Trap Enhances Plastics Manufacturing Efficiency

Updated May 11, 2026 In plastics manufacturing, efficiency and product quality are critical. One common challenge faced by manufacturers is the presence of “angel hair”: fine, string-like polymer strands that can form during the conveying process. If not properly managed, angel hair can clog systems, contaminate materials, and reduce overall efficiency. This is where an […]

Engineer’s Guide: Web Gauging Technology for Extrusion and Coating Lines

Scantech scanning measurement head inspecting prepreg composite material weight on a moving production line

Updated: May 11, 2026 Selecting the right web gauging technology for extrusion and roll-to-roll coating production lines is critical for maintaining product quality, improving process stability, and minimizing material waste. Web gauging systems measure thickness or basis weight across the width of a moving web and provide real-time data used for process control. These systems […]